Silicon Carbide Heating Element

Silicon carbide heating elements are durable heating elements ideal for use in furnaces. Able to withstand high temperatures and loads, they make an ideal choice in industrial processes.

Silicon carbide heating elements come with unique features designed to meet specific industrial needs, from providing uniform heat distribution in large industrial furnaces with the SC Type to advanced temperature control in sophisticated manufacturing applications with the DM Type.

SC Type

Silicon carbide is an exceptionally hard crystalline compound of silicon and carbon that is synthesized synthetically and used in applications ranging from sandpaper and cutting tools to light-emitting diode substrates. Silicon carbide can withstand extremely high temperatures, which explains its widespread use as heat treating furnace elements with excellent corrosion and oxidation resistance properties.

These heaters come in various shapes, sizes and geometries to meet specific equipment or processes. One popular design is the rod shape; both single spiral designs as well as double spiral designs offer highly efficient energy use with an optimal hot/cold end ratio that saves both energy and extends element lifespan significantly.

Temperature and time-related variations in resistance vary with complex mechanisms in place within these elements, including many interconnections among smaller grains that form conducting pathways throughout their materials. Over time, this leads to an increase in resistance – also known as ageing.

Selecting an appropriate power supply that suits the equipment type is key to maintaining design power throughout the life of a heating element, thus ensuring it does not exceed its maximum power rating. Eurotherm offers software tools designed to aid engineers in optimizing power control systems and calculating top voltage on transformers and thyristors.

H Type

Silicon carbide (SiC) is a strong ceramic material commonly found in electric furnaces and other heating devices. Refractory ceramic elements made from SiC are an integral component of electric furnaces and heating devices used across industries ranging from metallurgy and glass production, ceramics production and electronics development; known for their exceptional resistance under high temperatures as well as their excellent thermal conductivity and resistance, SiC elements make perfect components in applications requiring precise temperature regulation.

Silicon Carbide Heating Elements come in various shapes, sizes and specifications that meet industry needs, including rods, tubes, bars, dumbbells, double spirals and cylinders. Their corrosion and oxidation resistance helps extend their lifespan further while meeting various industry requirements such as increasing energy efficiency or improving overall performance.

H-Type silicon carbide heating elements feature a hollow tubular design with thickened ends to withstand rapid temperature changes without deforming, making them suitable for applications requiring continuous high-temperature operations, such as those found in chemical and glass manufacturing industries.

Seair Exim Solutions provides silicon carbide heating element import data that’s updated on an ongoing basis, offering valuable insights into global trade trends. Our data includes details about specific product types as well as country-specific export/import volumes to assist you with finding new buyers for silicon carbide heating element imports and making informed business decisions about these imports.

W Type

Silicon carbide is an impregnable ceramic material used extensively in electric furnaces for industrial purposes. Thanks to its superior electrical conductivity and thermal stability, silicon carbide makes for precise temperature control applications such as electric heating elements. There are various varieties of silicon carbide heating elements available such as SC, H, W, DM, SCR, and GC that are optimized for specific conditions and applications.

W Type silicon carbide heating elements feature a double spiral configuration to deliver uniform heat distribution across its surface, and superior thermal stability. They’re suitable for various industrial uses including metal treatment and ceramic production in large box furnaces or trolley furnaces, while their resistance to oxidation and corrosion makes them suitable for environments with harsh chemical environments.

The STARBAR heating elements are constructed from recrystallized green silicon carbide and designed for use in air or inert gas (argon or helium) environments, operating at temperatures up to 1600degC with long service lives and excellent durability. Installing these electric resistance heaters is quick and simple – they can even be connected in series or parallel configuration.

Silicon carbide resistance varies with temperature and time. Resistance increases with cold temperatures before decreasing once it reaches operating temperature and then rising back up again when peak temperatures have been reached; as such, using this element requires using a fixed current limit.

DM Type

The DM type silicon carbide heating element is commonly utilized in glass and chemical processes that require precise temperature regulation, where consistent temperature management is critical to producing quality products. Furthermore, its design makes use of three-phase power supplies easier while increasing operational efficiency for industrial plants.

Fixed current limits are commonly employed to control an element’s temperature. While this method works effectively when used on new elements, their resistance increases with age. Unfortunately, fixed current limits tend to overshoot, meaning that when setpoint is reached they may no longer signal effectively.

Traditional power control systems employ multi-tap transformers to regulate current, which requires considerable effort and vigilance in keeping track of both current and voltage for each heater. Unfortunately, this method does not account for changing resistance as elements age, nor provide an effective solution for high temperature applications. Therefore, it is crucial to recognize its limitations as well as use software tools to optimize this method, including calculating top voltage on transformers and thyristor current ratings calculations; additionally trial-and-error can help determine the most suitable configuration of this power control system in terms of application specifics.

SCR Type

Silicon carbide heating elements are widely used in electric furnaces and industrial heaters to produce high-temperature heat energy, offering excellent thermal efficiency with rapid temperature changes. Their design also makes them suitable for applications where space and heat distribution are key considerations; different styles and configurations exist to meet specific requirements such as the SC type with its single spiral configuration suited for uniform heating across large surfaces.

An SCR is a four-layer and three-terminal device consisting of P-type and N-type layers enclosing three junctions J1, J2, and J3. Anode and cathode terminals connect directly to these junctions while its gate remains open. When applied voltage exceeds VBO on one or both anodes or cathodes, these junctions become conducting and thus the SCR enters forward blocking mode – referred to by its acronym: FOB.

When voltage is switched back to turn off a SCR, its junctions become forward biased in reverse conduction mode, requiring only minimal current consumption and more energy efficient than forward blocking mode. For low power applications or for longer term applications that involve energy conservation purposes, reverse blocking mode may be preferable as its resistance decreases with age and should remain below its power curve. However, longer duration reverse blocking should be avoided because this mode may damage its element over time and should therefore be monitored closely in order to preserve SCR functionality.

GC Type

Silicon carbide (SiC) is an extremely durable and chemically stable ceramic material suitable for industrial furnace applications, boasting an Mohs hardness rating of 9 that rivals diamond and boasts excellent thermal conductivity, high-temperature strength and low thermal expansion – all desirable qualities when choosing heating elements in industrial furnaces.

American Elements offers silicon carbide heating elements in various standard shapes and sizes as well as custom designs tailored to specific processes or equipment needs. These heating elements consist of cylindrical tubes or bars formed by fusing together SiC grains at temperatures exceeding 2150oC through recrystallization, creating fine grains which act as connection points between larger ones to form conductive pathways for reduced resistance in overall resistance of material.

GC type silicon carbide heating elements are constructed from dense recrystallized SiC that has been specially optimized to resist oxidation from process gases like argon or helium, providing maximum resistance against oxidation oxidization at temperatures as high as 1550oC; additionally they can operate effectively in reducing atmospheres at lower temperatures.

A GC-type heating element should generally be installed horizontally; however, vertical mounting may also be suitable if enough clearance exists between its center and refractory lining (at least 1 diameter thick) for optimal performance.