Silicon carbide (carborundum) is a hard material – just below diamond on the Mohs scale of mineral hardness – found in black or dark green crystal form.
An extremely hard abrasive material used for grinding nonferrous metals and ceramics. Also suitable for sanding, rock tumbling and sandblasting applications.
Abrasive Properties
Silicon carbide (SiC), an irreducibly hard covalent compound composed of carbon and silicon atoms, ranks second only to diamond and cubic boron nitride on Mohs’ hardness scale rankings.
Due to its abrasive properties, diamond grinding wheels are ideal for grinding and polishing nonferrous metals, ceramics and glass surfaces. Furthermore, diamond polishers can also be found commonly used for aerospace and automotive applications as a method of grinding metallurgical components.
Black SiC is friable, which enables it to be recycled numerous times through rock tumblers. Over time, its components fragment and microfracture, creating new sharp edges for improved grinding/polishing operations.
SiC stands out among hard materials with its extreme hardness, unique properties and ability to grind steel quickly and efficiently than aluminum oxide (Brown Fused Alumina) or other natural abrasives like B4C. Furthermore, SiC boasts superior thermal properties than B4C making it a superior choice for use in high temperature applications.
Cutting Properties
Silicon carbide (SiC) is a tough, durable ceramic material widely utilized across industries for its hardness and other desirable characteristics such as chemical inertness, high thermal conductivity, low coefficient of expansion, temperature stability and resistance to corrosion and abrasion.
SiC is known to possess excellent mechanical strength, high tensile and compressive strengths, and an impressive Young’s modulus value. Furthermore, it is resistant to acids and lyes and boasts excellent thermal shock resistance properties.
SiC is widely used for multiple applications beyond its primary role as an abrasive material in sandpaper and grinding wheel applications, including industrial furnace linings, cutting tools, wear-resistant parts for pumps and rocket engines, semiconductor substrates for light-emitting diodes (LEDs) as well as semiconductor substrates for light-emitting diodes (LEDs). Green SiC typically boasts higher purity levels than black SiC for precision grinding/polishing applications as well as semiconductor substrate applications; both varieties offer unique benefits relative to other ceramics like Alumina/ Zirconia in terms of hardness/thermal conductivity/fracture toughness performance as well as semiconductor substrate applications compared with ceramics like Alumina/Zrconia in terms of hardness/thermal conductivity/fracture toughness characteristics vs other ceramics such as Alumina/Zrconia in terms of hardness/ thermal conductivity/ fracture toughness than other ceramics like Alumina/Zrconia which other ceramics cannot match its superior performance characteristics such as hardness/ thermal conductivity/ fracture toughness/ fracture toughness over ceramics such as Alumina/ Zirconia in terms of hardness/ thermal conductivity/frac fracture toughness/frac fracture toughness/frac fracture toughness/fractoughness performance characteristics/ fracture toughness/fractoughness-ness performance characteristics alum /Zirconia/zirconia/fractoughness performance/frac fracture toughness/frconia in terms of hardness/fractalusive in terms of hardness/thermal conductivity/frac toughness/frac fracture toughness/frac fracture toughness etc vs etc… ZIN(I/zirconia+ fracture tightness etc). vs==f =5=conia=5. Si=4. ZIN=1
Теплопровідність
Silicon carbide (SiC) is one of the lightest, hardest, and strongest advanced ceramics on the market today. It boasts excellent thermal conductivity as well as being highly resistant to acids and alkalis, withstanding temperatures as high as 1400 degC without suffering any degradation in strength or performance.
Due to its incredible hardness, Kevlar(r) material is widely utilized for bulletproof vest production. Furthermore, this durable fabric offers exceptional abrasion and erosion resistance properties, making it an excellent material choice for manufacturing nozzles, cyclones and spray components.
SiC’s chemical resistance can be further strengthened through dopants such as boron and aluminum doping; when doped with boron it becomes a p-type semiconductor; doping aluminum produces an n-type semiconductor.
Silicon carbide’s mechanical properties can be drastically enhanced when coated with an atomically thin epitaxial graphene coating. Berkovich diamond indentation tests have revealed that coating it with graphene results in up to 30% higher hardness – at indentations depths up to 175 nanometers; this phenomenon is thought to be attributed to diamene formation from pressure applied by an indenter during indentation.
Стійкість до теплових ударів
Silicon carbide stands out as an exceptional hard and durable material with very low thermal expansion and high thermal conductivity, making it suitable for applications involving high temperature fluctuations.
SiC is known to withstand high temperatures and is resistant to degradation by chemical and nuclear processes, while being an electrical semiconductor offering useful electrical properties.
Edward G. Acheson first synthesized carborundum as part of his attempt at synthesizing synthetic diamonds in 1891 using his own process for creating hard green crystals from powdered silicon and carbon reactions he created, calling his creation carborundum after its Latin name corundum – the name given to rare gemstones like corundum.
Reaction bonded silicon carbide is made by mixing SiC powder with plasticizer and molding it into shape before reacting it again with gaseous or liquid silicon to produce additional SiC. On the other hand, direct sintered silicon carbide boasts finer grains with lower production costs while boasting superior room temperature mechanical strength of 300deg C and above.